Total Composites
Total Composites
Expedition Upfitter

Expedition Upfitter

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For Builders

Builder Resources

Technical information, assembly guides, and engineering resources for professional builders and partners.

Assembly Process

Our flat-packed kits are designed for efficient, professional assembly. The process takes 2-3 days using non-toxic polyurethane adhesive sourced from Germany. No welding required.

  • Flat-packed panels shipped in containers to your door
  • All components pre-cut and labeled
  • Non-toxic PU adhesive weather sealing
  • Comprehensive assembly documentation provided
  • 4-5 day training course available for new partners

Panel Construction

Our composite panels are custom-designed for each application, considering tensile strength, weight, and durability. PU foam cores are closed-cell with B2 fire rating.

  • Fiberglass composite skins (multiple options)
  • Closed-cell PU foam cores
  • B2 fire rated materials
  • Custom thickness and dimensions
  • UV-stable construction

FRP Pultrusions

Pultrusions are a mix of resins and fiberglass fabric pulled through a die to form specific shapes. We have over 30 different profiles ensuring complete material compatibility.

  • 30+ profile shapes available
  • 100% fiberglass construction
  • UV stable and weatherproof
  • Materials expand/contract in sync with panels
  • Eliminates thermal bridging at joints

Thermal Engineering

Our system achieves near-zero thermal conductivity, eliminating cold bridging and condensation. Validated through Arctic expeditions and thermal audits.

  • Near-zero thermal conductivity
  • No condensation on interior walls
  • True 4-season performance
  • Arctic-tested and validated

Material Specifications

Detailed specifications and data are available for our commercial partners. All materials are carefully sourced from Germany for quality and durability.

  • German-sourced fiberglass and adhesives
  • European manufacturing standards
  • Rigorous quality inspection process
  • Full technical data for partners
  • Material compatibility certificates

Partner Training

New partners receive a comprehensive 4-5 day training course covering all aspects of our components, assembly techniques, and best practices for profitable builds.

  • 4-5 day comprehensive course
  • Hands-on assembly training
  • Complete component overview
  • Business strategy guidance
  • Take home a sample shell

Resource Example

Assembly Guides
& Video Training

Our partners and builders get access to detailed video guides covering assembly techniques, material specifications, and construction best practices. Here's an example of the kind of technical content we provide.

Technical Video — Composite Panel Assembly
Total Composites FRP Pultrusion / Adhesive Assembly

Total Composites FRP Pultrusion/Adhesive Assembly

Total Composites

Detailed Specs for Partners

We provide all available data and specifications to our commercial partners. Detailed material and construction solutions are considered confidential and shared under NDA.

If you're an existing partner needing technical documentation, or a prospective partner interested in our detailed specifications, please get in touch.

REQUEST TECHNICAL DATA

What Partners Receive

Complete technical drawings and specifications
Panel construction data sheets
Assembly manuals and video guides
Material safety data sheets (MSDS)
Thermal performance validation reports
FRP pultrusion profile catalog
Quality assurance documentation
Marketing and sales support materials